Reciprocating Positive Displacement Pumps.
Reciprocating positive displacement pumps have an expanding cavity on the suction side and a decreasing cavity on the discharge side. Liquid flows into the pumps as the cavity on the suction side expands and the liquid flows out of the discharge as the cavity collapses. The volume is constant given each cycle of operation.
The positive displacement pumps can be divided into two main classes
reciprocating
rotary
The positive displacement principle applies whether the pump is a
Rotary lobe pump
Progressive cavity pump
Rotary gear pump
Piston pump
Diaphragm pump
Screw pump
Gear pump
Hydraulic pump
Vane pump
Regenerative (peripheral) pump
Peristaltic
Positive displacement pumps, unlike centrifugal or roto-dynamic pumps, will produce the same flow at a given speed (RPM) no matter what the discharge pressure.
Positive displacement pumps are "constant flow machines"
A positive displacement pump must not be operated against a closed valve on the discharge side of the pump because it has no shut-off head like centrifugal pumps. A positive displacement pump operating against a closed discharge valve, will continue to produce flow until the pressure in the discharge line are increased until the line bursts or the pump is severely damaged - or both.
A relief or safety valve on the discharge side of the positive displacement pump is therefore necessary. The relief valve can be internal or external. The pump manufacturer normally has the option to supply internal relief or safety valves. The internal valve should in general only be used as a safety precaution, an external relief valve installed in the discharge line with a return line back to the suction line or supply tank is recommended.
Typical reciprocating pumps are
Plunger pumps
Diaphragm pumps
A plunger pump consists of a cylinder with a reciprocating plunger in it. The suction and discharge valves are mounted in the head of the cylinder. In the suction stroke the plunger retracts and the suction valves open causing suction of fluid into the cylinder. In the forward stroke the plunger pushes the liquid out of the discharge valve.
With only one cylinder the fluid flow varies between maximum flow when the plunger moves through the middle positions, and zero flow when the plunger is at the end positions. A lot of energy is wasted when the fluid is accelerated in the piping system. Vibration and "water hammer" may be a serious problem. In general the problems are compensated for by using two or more cylinders not working in phase with each other.
In diaphragm pumps, the plunger pressurizes hydraulic oil which is used to flex a diaphragm in the pumping cylinder. Diaphragm valves are used to pump hazardous and toxic fluids.
